3D printing helps scientists create the fastest quadruped robot

The 54-foot quadruped robot, X2-VelociRoACH, holds the title of the fastest-running legged robot in its class. This tiny but powerful machine can move at an impressive speed of 4.9 meters per second, and when you watch it in action, its four-legged motion resembles a rapid burst of movement. Typically, legged robots have two main strategies to increase their speed: either take larger steps or increase the number of steps per second. X2-VelociRoACH opted for the first approach, focusing on maximizing stride length rather than frequency. Designed by researchers at the Bionic Millisystems Laboratory at the University of California, Berkeley’s Department of Electrical Engineering and Computer Science, the robot isn’t modeled after a cockroach—though nature has already perfected that design. Instead, the team, led by Duncan W. Haldane and Ronald S. Fearing, built a robot free from biological constraints. Unlike real animals, which are limited by muscle structure and skeletal design, this robot uses direct motor connections to its legs, allowing for precise control. However, due to physical limitations, the robot can't keep increasing the number of steps indefinitely. While the team managed to push the step rate up to about 45 per second—breaking previous lab records—they now face the limits of material strength. If they attempt to go faster, parts of the robot could fly off due to the intense forces involved. Therefore, the current top speed of X2-VelociRoACH is likely constrained by the materials used. This discovery opens up new research directions: exploring stronger and more flexible materials that could allow even higher speeds. The team believes it's possible to enhance the robot's dynamic performance if they find better ways to reinforce the structure or use advanced composites. Currently, the legs of VelociRoACH are made of fiberglass, and the team has used 3D-printed components to boost structural integrity. However, the variety of materials available for 3D printing is still limited, which restricts the robot's potential. As the range of printable composites expands, so too will the robot’s capabilities. In the near future, we may see even faster running robots emerge, pushing the boundaries of what’s possible in robotics.

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